WHAT IS LIQUEFIED PETROLEUM GAS
Chemically, Liquefied
petroleum gas or liquid petroleum gas (LPG or LP
gas) is a mixture of two
flammable but nontoxic gases called propane and butane.
Both of these are hydrocarbons (their molecules are made from
different combinations of hydrogen and carbon atoms. propane molecules (C3H8) have eight
hydrogen atoms attached to three carbon atoms, while butane molecules (C4H10) have ten
hydrogen atoms bonded to four carbon atoms. LPG sometimes contains a variation
of butane called isobutane, which has the same component atoms (four
carbons and ten hydrogens) connected together in a slightly different way. In the northern hemisphere winter, the mixes contain more
propane, while in summer, they contain more butane. In the United States, primarily two grades of
LPG are sold: commercial propane and HD-5. These specifications are published
by the Gas Processors Association (GPA) and
the American Society of Testing and Materials (ASTM). Propane/butane blends are also listed
in these specifications.
Exactly which of the gases is present in LPG
depends on where it comes from, how it is supplied, and what it is being used
for. LPG typically contains a mixture of butane and propane gases, and tiny
quantities of other gases are also naturally present. Since LPG is normally
odorless, small amounts of a pungent gas such as ethanethiol (also known as
ethyl mercaptan) are added to help people smell potentially dangerous gas
leaks, which might otherwise go undetected. Pure butane tends to be used more
for small, portable LPG supplies in such things as boats and gas-powered
barbecue stoves. Since butane doesn't burn well at low temperatures, portable
canisters often contain a blend of 20 percent propane and 80 percent butane;
propane has a much lower boiling point so it's less affected by freezing
temperatures and generally better for year-round outdoor use in cold climates.
Larger household tanks are more likely to contain a majority of propane
(typically 90 percent propane in North America).The internationally
recognized European Standard is EN
589. In the United States, tetrahydrothiophene
(thiophane) or amyl mercaptan are also approved odorants, although
neither is currently being utilized.
As its boiling point is below room temperature, LPG will
evaporate quickly at normal temperatures and pressures and is usually supplied in pressurised steel vessels They are typically filled to
80–85% of their capacity to allow for thermal
expansion of the contained
liquid. The ratio between the volumes of the vaporized gas and the liquefied
gas varies depending on composition, pressure, and temperature, but is
typically around 250:1. The pressure at which LPG becomes liquid, called its vapour pressure, likewise varies
depending on composition and temperature; for example, it is approximately 220
kilopascals (32 psi) for pure butane at 20 °C (68 °F), and
approximately 2,200 kilopascals (320 psi) for pure propane at 55 °C (131 °F). LPG is
heavier than air, unlike natural gas, and thus will flow along
floors and tend to settle in low spots, such as basements. There are two main
dangers from this. The first is a possible explosion if the mixture of LPG and air is
within the explosive limits and there is an ignition source. The
second is suffocation due to LPG displacing air, causing a decrease in oxygen
concentration.
COMPARISION BETWEEN LPG AND CNG
LPG is composed primarily of propane and butane, while natural
gas is composed of the lighter methane and ethane. LPG, vaporised and at
atmospheric pressure, has a higher calorific
value (94 MJ/m3 equivalent to 26.1kWh/m3)
than natural gas (methane) (38 MJ/m3equivalent
to 10.6 kWh/m3), which means that LPG cannot simply be
substituted for natural gas. In order to allow the use of the same burner
controls and to provide for similar combustion characteristics, LPG can be
mixed with air to produce a synthetic natural gas (SNG) that can be easily
substituted. LPG/air mixing ratios average 60/40, though this is widely
variable based on the gases making up the LPG. The method for determining the
mixing ratios is by calculating the Wobbe
index of the mix. Gases having
the same Wobbe index are held to be interchangeable.
LPG-based SNG is used in emergency backup systems for many
public, industrial and military installations, and many utilities use LPG peak shaving plants in times of high demand to make
up shortages in natural gas supplied to their distributions systems. LPG-SNG
installations are also used during initial gas system introductions, when the
distribution infrastructure is in place before gas supplies can be connected.
Developing markets in India and China (among others) use LPG-SNG systems to
build up customer bases prior to expanding existing natural gas systems.
LPG-based SNG or natural gas with localized storage and piping
distribution network to the house holds for catering to each cluster of 5000
domestic consumers can be planned under initial phase of city gas network
system. This would eliminate the last mile LPG cylinders road transport which
is a cause of traffic and safety hurdles in Indian cities. These localized
natural gas networks are successfully operating in Japan with feasibility to
get connected to wider networks in both villages and cities.
ENVIRONMENTAL EFFECTS
Commercially available LPG is currently derived from mainly from
fossil fuels. Burning LPG releases carbon
dioxide, a greenhouse gas. The
reaction also produces some carbon
monoxide. LPG does, however, release less CO2 per unit
of energy than does coal or oil. It emits 81% of the CO2 per kWh produced by oil, 70% of that of coal,
and less than 50% of that emitted by coal-generated electricity distributed via
the grid. Being a mix of propane
and butane, LPG emits less carbon per joule than butane but more carbon per joule
than propane. LPG burns more cleanly than higher molecular weight hydrocarbons because it releases less particulates
FIRE/EXPLOSION AND RISK MANAGEMENT
LPG must be stored in pressure
vessels. These containers are either cylindrical and horizontal or spherical.
Typically, these vessels are designed and manufactured according to some code.
In the United States, this code is governed by the American Society of Mechanical
engineers (ASME). LPG containers
have pressure relief valves, such that when subjected to exterior heating
sources, they will vent LPGs to the atmosphere or a flare stack
If a tank is subjected to a fire of sufficient duration and
intensity, it can undergo a boiling liquid expanding vapor explosion .This is
typically a concern for large refineries and petrochemical plants that maintain
very large containers. In general, tanks are designed that the product will
vent faster than pressure can build to dangerous levels.
One remedy, that is utilized in industrial settings, is to equip
such containers with a measure to provide a fire-resistance
rating. Large, spherical LPG containers may have up to a 15 cm steel wall
thickness. They are equipped with an approved pressure relief valve. A large fire in the vicinity of
the vessel will increase its temperature and pressure,
following the basic gas laws. The
relief valve on the top is designed to vent off excess pressure in order to
prevent the rupture of the container itself. Given a fire of sufficient
duration and intensity, the pressure being generated by the boiling and expanding
gas can exceed the ability of the valve to vent the excess. If that occurs, an
overexposed container may rupture violently, launching pieces at high velocity,
while the released products can ignite as well, potentially causing
catastrophic damage to anything nearby, including other containers.
People can be exposed to LPG in the workplace by breathing it
in, skin contact, and eye contact. The Occupational
Safety and Health Administration (OSHA)
has set the legal limit (Permissible exposure limit) for LPG exposure in the
workplace as 1000 ppm (1800 mg/m3) over an 8-hour workday. The National Institute for Occupational
Safety and Health (NIOSH) has set
a recommended exposure limit (REL) of 1000 ppm (1800 mg/m3)
over an 8-hour workday. At levels of 2000 ppm, 10% of the lower explosive
limit, LPG isimmediately dangerous to life and health.
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